Jul
Products Features
Why Shops Outsource Their Longest Moulding, and How to Stop
Moulding runs 18 to 22 feet long, forcing many shops to outsource long moulding to painters with bigger facilities. So most shops end up doing one of two things: leaving the piece on the spray booth bench for the entire drying cycle, or sending their longest moulding out to another painter who has the space to handle it. FlexiRacks solves this by connecting racks together to extend support across the full length of the part.
The Challenge: Nothing Long Enough to Hold It
Discussions among finishers and cabinet shop owners confirm this is a real, ongoing problem, not a rare edge case. Some shops report specifically wanting a larger spray booth just to have room for longer moulding and full sheets. Others describe sending their longest parts to outside painters who happen to have bigger facilities, essentially outsourcing work they would rather keep in-house. A few have improvised wall-mounted adjustable supports specifically to handle long trim, since no standard rack was built for it.
The physical problem is simple. An 18 to 22-foot piece needs continuous support along its length, or it bends and sags before the finish even sets. Since nothing on the market reaches that length, shops are stuck with two options. Tie up their most valuable space, the spray booth, for the whole drying cycle. Or send the work elsewhere and lose control over the timeline and the margin.
The FlexiRacks Advantage
FlexiRacks solves this by connecting racks together to extend total supported length well beyond what any single rack offers:
3CW plus 4CWL connected, extending support up to 120 inches
4CWL plus 4CWL connected, extending support up to 270 inches, enough for even the longest moulding runs
Instead of leaving parts on the booth bench or sending them out, moulding moves directly onto a connected rack setup that supports its full length. The booth is free again immediately.
Not Just Wood: Metal Profiles Face the Same Problem
Long metal profiles and extrusions run into the identical issue as moulding. A 16 to 20 foot aluminum extrusion or metal trim piece needs continuous support along its length just like wood does, and the same connected-rack setup solves it the same way. Whether it is wood moulding or a long metal profile, the physical problem and the fix are the same: nothing on the market supports that length in one piece, and connecting racks together closes the gap.
How It Works
Position two racks at the same height, spaced according to your part length.
Connect the racks so the holding bars line up and create one continuous supported span.
Load the moulding across the full connected length, fully supported end to end.
Move the piece off the booth the moment spraying is done.
Watch how two racks connect to create one continuous supported span. The setup takes a few minutes, uses racks already in the FlexiRacks lineup, and works the same way whether you’re supporting wood moulding, flooring, or metal profiles.
Why Customers Love It
Frees the spray booth: Parts dry on a rack, not on booth space needed for the next job.
No bending or sagging: Full-length support keeps even 18 to 22 foot moulding straight while it dries.
Scales to the part: Choose 3CW plus 4CWL for shorter runs, or 4CWL plus 4CWL for the longest moulding.
No specialized equipment: Built from racks already in the FlexiRacks lineup.
Keeps the work in-house: No more sending long parts to another shop with bigger equipment.
Real-World Example
A millwork shop sprays a 20 foot crown moulding run and used to leave it on the booth bench for the rest of the shift, unable to start the next job. Now they move it straight onto two connected 4CWL racks, fully supported end to end. The booth is free in minutes, and the moulding dries straight with no bending.
A wood flooring finisher faces the same problem with long flooring planks that need a full coat before installation. Instead of laying planks across sawhorses or clearing a section of floor, they use the same connected 4CWL setup, keeping planks straight and supported while the finish sets, and keeping the shop floor clear for the next batch.
A metal fabrication shop running long aluminum extrusions faces the same bottleneck. Instead of propping bars across sawhorses or leaving them on a bench to cure, they use the same connected rack setup, keeping long metal profiles straight and fully supported while the coating sets.
Summary: Let the Booth Spray, Let the Rack Dry
Your spray booth should not double as a drying rack, and your longest moulding should not have to leave the building to get finished properly. By connecting racks together, FlexiRacks extends support up to 270 inches, long enough for the longest moulding runs, and keeps that work exactly where it belongs, in your own shop.